Gary Jackson: Fire When Ready Pottery
A Chicago potter’s somewhat slanted view of clay & play
Categories: kiln firing, pottery, process, production

The firing day starts off early – trying to get a good jump on what is inevitably
going to be a LONG day! So the kiln is turned on with fingers crossed.
Throughout the day, certain adjustments  are made to the gas lever, the air level
and the damper. As the temperature rises, you can watch the pyrometric cones
drop during the day.

All was going well today… I was getting alot of “busy” work done while firing.
I cleaned my much-needed studio. I glazed some class demos. I wadded more tiles.

As the kiln gets hotter, and it is placed into reduction, you can see the kiln glowing
and flames shooting out – look what happens when you pull out the peep brick!

gary-jackson-peeps-in-reduction1

The kiln firing was going great… practically firing itself…

Until it was time to introduce the soda mixture to the kiln.
When the kiln is getting up towards the top temperatures, around cone 9, I start
to add a moistened mixture of soda ash, soda bicarbonate, whiting & wood chips.
For some reason, when the first batch was added, the flames of the kiln blew out.
Luckily, the kiln is designed to re-light itself if that happens. The second batch
did the same thing?! Not sure why… but luckily, it re-ignited and all was well.

It wasn’t until the third time that it blew out – and DIDN’T re-light itself?! Uh oh…

So after some quick problem-solving, and some input from others, we got it going
again after losing about 20 minutes and over a 150 degrees! Unfortunately…
that problem just added a few more hours onto my already-long firing time!

Upon further inspection, it appeared as though the thermal coupler sensors
in one of the burners was not in far enough – and therefore not “holding the heat”
well enough to keep the flames going?! So I bent down the pipe that holds the
thermal couple in the flame – and propped it up with a kiln post!
And all seemed fine after that... back to the firing!!!

gary-jackson-kiln-burners

2 Comments

Charles Eaton

November 12th, 2009

Your work is great. I just started pottery about 1 year ago and will soon have a studio, never done any salt but sometime would like to try. Let me know if you ever teach any workshops. I live in NC/SC and have seen a lot of pottery but your colors and forms are some of best seen. Charles Eaton

November 15th, 2009

CHARLES – Thank you for your kind words… and congratulations on embarking on your own “ceramics career.” I teach beginning wheelthrowing classes and I know how overwhelming it all can be – especially about one year into it when your skills are developing and the options are endless. Just go with what you love. Choose the colors & forms that make you happy. If it’s not fun, don’t do it. Good luck.

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