So by now I’m sure you’ve figured out how much I love FREE CLAY!!!
I’m not afraid of a little reclaiming. I always have a large bucket of scraps slaking down to become a new, fresh batch of clay.
But what to do when you have a whole block of 25 pounds TOTALLY DRY?!!!
I had received a couple solid blocks of dried porcelain from a friend who doesn’t do much reclaiming. In my mind I thought I would be breaking it all down, pounding it down, pulverizing and working on it forever. That was a lot of labor in my mind for a project that I kept putting off. Until now…
So I started with the solid blocks of clay. I double-bagged each of them in case there was a hole in the original bag. I then added a water bottle full of water. The video says to add one cup of water for a 25 pound block. I of course had not remembered the specifics… so I just threw in a full water bottle of water. I then sealed up the bags as tight as possible. And then submerged each block into a water-filled five gallon bucket. The video says to leave it for about two weeks… but I got busy, distracted, and they were in the buckets closer to three weeks!
Still don’t know how much water I actually put in… but here’s my water bottle.
After three weeks, I pulled the bags out of the water, opened them and sliced through the block of clay. It was amazing how much the clay had rehydrated. The center of the block was still a bit crunchy, so I just assumed I had not put in enough water originally. So I added another 1/2 bottle of water into each bag. Tied them back up and submerged them for another week.
Okay, back out of the water, and ready to check the clay…
Just upon opening the bag, you could see right away that the clay was SO much better…
and no longer the solid block of bone dry clay it had been!
After cutting it in half, I was excited to see that the porcelain was all back to usable clay! Sure, it might need a bit of wedging to get it all back to normal, but SO much better than having to break it all down and reclaiming the old-fashioned way!
And the terra cotta looked good too. This one was especially rewarding, as the solid block of bone dry terra cotta was all my fault. It was reclaimed terra cotta in the first place. I had let the trimmings dry, added water and let it slake down the old-fashioned way. When it was ready to turn out onto a plaster bat, I got too busy… and kinda just kept putting it off. Apparently. Fast-forward a couple months of procrastinating and voila’… a solid bucket of BONE DRY terra cotta!!! All my own fault!!!
Bag out of the water… cut in half… and again, perfectly rehydrated clay!!!
So this new trick is pretty darn amazing. And it adds a whole new level of “fun” to my free clay reclaiming endeavors. I would highly recommend it for anyone who finds themselves with solid chunks of clay that just seem daunting to reclaim the normal ways.
Intrigued?… Still think it’s too good to be true?…
Click here to see the YouTube video by Janis Wilson Hughes of Evolution Stoneware Pottery.